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From Agentic Workflow Automation to Computer Vision Quality Inspection — we deliver production-grade IT solutions with measurable outcomes, not just project deliverables. Trusted by manufacturing leaders across 8 countries.
Plant managers and CIOs consistently report these as the top barriers to operational excellence — and we've solved every one of them.
MES, SCADA, ERP, and shop floor systems operate in silos — creating data blind spots that kill efficiency and inflate costs.
Decisions are made on yesterday's data. Without live dashboards and digital twins, plant leaders fly blind on quality and throughput.
Breakdowns happen unexpectedly. Maintenance is firefighting, not forecasting — leading to massive unplanned downtime and penalties.
Human inspectors miss up to 15% of surface defects. Customer returns, warranty claims, and rework costs silently erode margins.
Material shortages and supplier delays cause production stoppages with no early warning system to mitigate the risk proactively.
Aging ERP and MES platforms resist integration with modern cloud and AI tools, blocking digital transformation initiatives entirely.
Every service is production-tested in real plant environments — not just proof-of-concept labs. We own deployment, not just delivery.
Autonomous AI agents handle end-to-end procurement, production scheduling, quality reporting, and compliance workflows — 24/7 without human bottlenecks.
AI extracts, validates, and routes data from invoices, BOMs, quality reports, compliance docs, and purchase orders — eliminating manual entry and errors.
Deep learning models inspect surface defects, dimensional tolerances, assembly completeness, and label accuracy at line speed — at every unit, not samples.
Unified manufacturing data lake with real-time dashboards for OEE, scrap rates, energy consumption, supplier performance, and financial KPIs — one truth, always on.
Modernize aging ERP, MES, and PLC integrations through API-led architecture — enabling real-time data flows without replacing your core systems.
Deploy AI and analytics workloads across on-premise, AWS, Azure, and GCP — with OT-safe hybrid architecture that preserves plant security and control.
Break free from monolithic ERP constraints. We build composable modules for production planning, inventory, maintenance, and customer ops that plug into any core system.
Mirror your physical factory as a live digital twin — synchronizing machine states, production flows, and energy systems for simulation, prediction, and optimization.
Connect legacy factory systems with modern CRM, ERP, logistics, and supplier platforms — enabling real-time data exchange without disrupting live operations.
Custom operator portals, field mobility apps, supplier portals, and customer-facing platforms built for manufacturing use cases — rugged, fast, and integrated.
Reconstruct lost source code, modernize end-of-life firmware, reverse-engineer legacy automation software, and future-proof critical manufacturing applications.
Round-the-clock proactive monitoring, SLA-driven incident management, model retraining, and system optimization — so your plant never stops because your IT did.
We deploy AI that integrates into your actual plant environment. Your data never leaves your infrastructure unless you choose otherwise.
We don't bill by hours or days. We structure engagements around the business outcomes we deliver together — so when you win, we win.
Average manufacturing IT projects exceed budget by 40% and deliver less than 50% of promised outcomes
Clients achieve 200–400% ROI within 12 months and stay as long-term partners, not one-time projects
Move the sliders to match your plant profile. See the potential annual impact our AI solutions can deliver.
AI-driven maintenance scheduling eliminates unplanned breakdowns, reducing downtime costs and extending equipment life by 20–35%.
35–50% downtime reductionCatch every defect at line speed. Eliminate rework, warranty returns, and customer penalty clauses that silently erode margins.
99.5%+ detection accuracyDynamic load balancing and peak demand management cuts energy bills — without impacting production throughput or quality.
10–22% energy cost savingsProcess parameter optimization using real-time AI improves material yield, reduces scrap, and increases effective production capacity.
5–18% yield improvementNo vague timelines. No surprise pivots. Our proven industrial AI delivery framework gets you to measurable outcomes — fast.
We audit your OT/IT landscape, identify highest-impact AI opportunities, and define measurable KPIs in a 2-day plant workshop.
Co-create the solution blueprint with your plant, IT, and engineering teams. Define data pipelines, integration scope, and success criteria.
Production-ready MVP in 2–4 weeks. Running on your actual plant data. Integrated with live systems. Not a demo — real deployment.
Measure outcomes against agreed KPIs. Iterate models. Expand to additional lines, plants, and use cases based on proven results.
Ongoing model monitoring, retraining, SLA management, and technology upgrades — ensuring outcomes remain consistent as your operations evolve.
A selection of enterprise engagements — each one a production deployment, not a PoC.
Large-scale facility operator used reactive maintenance — equipment failures caused costly downtime, high energy bills, and tenant dissatisfaction across a multi-building portfolio.
Natus Medical lost source code for FDA-regulated newborn hearing screening device firmware. Business continuity, regulatory compliance, and global customer support were at critical risk.
Mobily's B2B division faced SLA breach risks due to fragmented service channels, lack of real-time agent visibility, and disconnected contact center systems across enterprise customers.
Fragmented Dynamics CRM, Oracle Fusion ERP, and legacy systems created data silos, 48-hour invoicing delays, and zero cash flow visibility across 11+ mission-critical applications.
Manual kitchen scheduling, order tracking, and subscription management created a chaotic food production operation with high delivery errors and poor customer retention.
Manual patient records, fragmented prescription management, and disconnected pharmacy billing created inefficiencies and compliance risks across the healthcare facility.
Hear directly from the decision-makers and plant managers who've transformed their operations with THANASI.
THANASI's predictive maintenance AI reduced our unplanned downtime by 43% in the first quarter. They deployed directly into our SCADA environment with zero production disruption. This is what outcome-based delivery should look like.
We were skeptical of AI quality inspection — human inspectors have been with us 20 years. After THANASI's computer vision deployment, we detect 3x more defects at 2x the speed. Our customer return rate dropped 38% in 6 months.
Integrating our 15-year-old SAP system with new IoT sensors felt impossible. THANASI delivered the API-led integration in 3 weeks. Real-time data flows across all 4 plants now. The win-win pricing model made the decision easy.
THANASI's 24/7 managed services team feels like our own internal team. 99.7% uptime achieved across all critical systems. When we had a critical MES failure at 2 AM, they had it resolved in under 45 minutes. Remarkable service.
The BI dashboard THANASI built gives us live OEE, energy, and quality data across our entire plant in one screen. Decisions that took 2 days of spreadsheet analysis now take 10 minutes. I can't imagine going back.
We were paying for estimations, not outcomes. THANASI changed the game with their win-win model — KPIs defined upfront, payment tied to delivery milestones. We saved 22% on energy costs in the first year. Exceptional team.
No rip-and-replace. We work with what you have — and make it smarter.
30 or 60 minutes with a senior manufacturing IT specialist. No sales pitch — just a focused conversation about your plant challenges and the fastest path to outcomes.
Our manufacturing AI specialists will review your current tech stack, identify your top 3 pain points, and present a clear outcome roadmap — all in one focused session.
Our manufacturing team is available Mon–Sat, 9 AM – 7 PM IST
+91-9524440556 connect@thanasi.co.in
Happy to Achieve, Our Client Partner is available.
Your dedicated client partner has joined and is available right now. Whether you have a question, need guidance, or just want to explore — we're here with you every step of the way.
Sarah Mitchell
Senior Client Success Partner
Joined with You Now